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Bonded
Abrasives
Grinding
Wheel
/ Abrasive
Stone
/
D/P
Wheel /
Cut-off
Wheel / Mounted
Points
Grinding Wheel
Grinding
Wheel is
a most common used tool and is your Machine Tools's
"teeth". It is important to select a right wheel for
your right job and is helpful to minimize
the cost and maximize the efficiency. How to select
a correct wheel, must learn some info and symbol as
below.
Wheel
Grade
The GRADE
means the relative power of the bond which holds abrasive
grains in a wheel, and indicates the degree of difficulty
for them to be pulled out by grinding stresses. The
hardness of the work to be ground and the grinding condition
determine the grade of a wheel.
|
Grade
|
Very Soft
|
Soft
|
Medium
|
Hard
|
Very Hard
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Symbol
|
A, B, C ,D, E, F,
G
|
H,
I, J, K
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L, M, N, O
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P, Q, R, S
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T, U, V, W, X, Z
|
Bond
The BOND,
which holds the grain particles to a wheel has an important
effect on the physical and chemical properties and the
grinding ability of the wheel, and is to select according
to the requirement on the job. We have three kind bonds
of wheels, vitrified, resinoid and magnesite.
| Bond |
Symbol |
Characteristics &
Application |
| vitrified |
V |
It is of friability
and stability, suitable for finishing and semi-finishing
on cylindrical, internal, centerless and tool grinding
machines, for off-hand grinding also. |
| resinoid |
B |
It is of high strength
and used for common roughing, high speed grinding,
steel snagging, cutting and etc. |
| magnesite |
L |
Usually used for grinding
cutters and husking or polishing grains |
Abrasives
The ABRASIVES
plays the major role in grinding job. There are two
main kinds of conventional abrasives, Fused Alumina
& Silicon Carbide, to meet the properties of materials
to be ground and user's requirements.
| Abrasive |
Symbol |
Application |
| Brown Fused Alumina |
A |
For operations on
metals of high tensile strength, such as carbon
steel, common alloyed steel, cast iron ant etc |
| White Fused Alumina |
WA |
For finishing alloyed
steel, hardened steel and toll steel |
| Rose Fused Alumina |
GA |
For tool and internal
grinding or for precision and high finish surface
grinding. |
| Black Silicon Carbide |
C |
For operations on
metals and non-ferrous materials, such as brass,
leather, hard rubber and etc.. |
| Green Silicon Carbide |
GC |
For cemented carbide |
Grit
Size
The term
of "GRIT SIZE" means
the size of particles and is to choose depending on
user's requirement of accuracy, surface finish of the
work to be ground.
| Grit Size |
12#, 14#, 16#, 20#,
22#, 24#, 30#, 36#, 40#, 46#, 54#, 60#, 70#, 80#,
100#, 120# 150#, 180#, 220#, 240#, 280#, 320#
|
| All grit size shown
above is same as F-grit size of FEPA Standard |
Structure
The grinding
wheel consists of abrasive grains, bond and voids. Structure
is the proportion by volume of these three elements
and usually determined by the abrasive grain percentage.
Symbol of Grinding Wheel
Shape
See Dimension
table (word
installed / Acrobat
Reader installed)
Formula
of Marking a Wheel
The contents
of the marking system are: abrasives, grit size, grade,
bond shape and dimension, all denoted by symbols in
the following order.
| Abrasive |
Grit Size |
Grade |
Bond |
Wheel Shape |
Dimensions |
| A, WA, GA, C, GC |
36# - 320# |
A - Z |
V, B, L |
See Dimension Table
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